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Your Position:Home > Applications > Automotive > aluminum plate for car power battery

aluminum plate for car power battery

Time:2023-07-21

The power battery system is the core driving force of electric vehicles. It is composed of battery modules, electrical systems, thermal management systems, battery management systems, housings and other parts.
The main function of the car battery shell is to carry and protect the battery module, and it needs to meet mechanical requirements such as strength, rigidity, and collision safety. The battery shell material usually chooses 3003 aluminum alloy. It can increase the conductivity of the power battery and contributes to the lightweight of car battery.

The energy storage system battery pack aluminum cooling plate made of two aluminum plates, the main process is hot rolling, blow molding, leakage test, and insulation coating etc. It has the good tightness and high strength of the combination between aluminum plates, which can avoid leakage of coolant in the flow channel, high processing efficiency, less pollution and more environmental protection.

3003 aluminum alloy for car body is a typical Al-Mn alloy. Its main alloy elements have Mn, Cu, Mg, Si, Fe, etc. These five alloys play different roles in it. For example, Cu and Mg improve strength and hardness. Mn improves corrosion resistance, Si can enhance the heat treatment effect of magnesium-containing aluminum alloys, and Fe can improve high-temperature strength.

It has good formability, good corrosion resistance and weldability. It is often used to make power battery shells in lightweight automobiles, cookware, food storage devices, tanks and silos on transportation equipment, metal sheet pressure vessels and pipes

Item Name

Energy storage system battery pack aluminum cooling plate 

Base Material

3003, 3003MOD or customized aluminum plate

Product Size

Customized size, Lmax 2,000MM, Wmax 1,100MM

Product Thickness

0.8~3.0MM or customized

Deformation Pressure

≥0.2 Mpa

Burst Pressure

≥1.0 Mpa

Residual Impurity

≤15 Mg/L

Product Composition

Cover plate, print plate, water connectors

Main Process

Hot rolling, helium leak detection, flatness check, insulation coating

Annual Capacity

1.5Million PCS based on product width 1,100MM

Quality Certificate

IATF16949, ISO9001, ISO14001, ISO45001

Main Application

Energy Storage System (ESS), Electric Vehicle (EV), New Energy Vehicle

Specification of 3003 Aluminum Plate

Alloy

Tempers

Thickness(mm)

Width(mm)

Length(mm)

Application

3003

F,O,H12,H14, H16, H18,H22,etc.

0.2-500

20-2650

500-16000

Silo, car heat shield, car battery shell

Performance Comparison of Common Grades of Aluminum Alloy

Alloy

1060

2024

3003

5052

6061

6063

7075

Formability

High

Medium

High

High

Good

Good

Poor

Weldability

High

Poor

High

Good

Good

Good

Poor

Processability

Medium

High

Medium

Medium

Good

Good

High

Extrudability

Good

Poor

Good

Poor

High

High

Poor

Corrosion resistance

High

Poor

High

High

High

Good

Medium

Anodizing effect

Good

Good

Poor

High

Good

Good

Poor

Conductivity

MS/m

34.5

19.7

24.4

18

28.7

27.8

19.1

Thermal Conductivity

W/mK

229

134

155

126

193

187

130

Tensile Strength

Mpa

80-120

(H12 temper)

360-435

(T3)

120-160

(H12

210-260

(H32)

290

(T6)

230

(T6)

540

(T6)

Applications of 3003 Aluminum Sheet

1. 3003 aluminum wide plate: bus skins, silos, curtain wall panels, roof panel,etc.

2. Hot-rolled 3003 aluminum sheet: power battery shell, automobile heat shield, fuel tank, water tank, automobile anti-skid plate, battery cover plate, automobile interior, signs, cans, medical equipment, etc.

3. 3003 aluminum foil sheet: electronic foil, honeycomb material, container foil, aluminum foil tray,etc.

aluminum alloy 3003 for car battery shell.jpg

The Advantages of 3003 Aluminum Alloy

1. It has excellent forming characteristics, high corrosion resistance, good weldability and electrical conductivity.

2. It has good plasticity and pressure resistance.

3. 3003 aluminum plate has low density and light weight, which can reduce the weight of the whole vehicle and improve the endurance of the vehicle.

4. It is of strong impact resistant, which is not easy to break and leak, and can meet the strength and rigidity requirements of the power battery shell.


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